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Fuji is home to the # 1 Robotic Palletizer in the World.

Robots

 

EC-61 — 15 cycles per minute at 2.3 Kva

 

EC-101 — 21.5 cycles per minute at 2.5 Kva

 

EC-171 — 25 cycles per minute at 4 Kva

 

EC-201 — 30 cycles per minute at 6.5 Kva

 

 


 

What We Offer

-Advanced Programming Package
-
Touch Screen Control
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Linear Track Design
-
End Effectors
-
Options
-
Layouts


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Advanced Programming Package

Since Fuji has dedicated its full attention to palletizing technology, we have applied thousands of engineering hours to create the best programming features available. Our focus has been developing palletizing technology that is very simple for the end-user to operate yet handles all the complex calculations necessary to determining proper product placement and the orbital trajectory movement of the arm without input by the end-user. We have included the below flow chart to help illustrate the simplicity of our system.

Advanced programming flow chart


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Touch Screen Control

There are many advantages associated with our control system. Years of research and testing contributed to the development of our touch screen control package. We have listed some of the advantages that accompany each Fuji robot.

  • Real time I/O monitoring

  • Inventory monitoring that corresponds with specific recipes

  • Onboard error history log

  • Onboard diagnostics designed to identify errors instantaneously

  • Onboard automatic lubrication schedule system

  • 120 programmable memory recipes

  • Preprogrammed pallet patterns embedded in the touch screen customized to meet your specifications

 

Main Screen Product Adjust Pattern Select

 


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Linear Track Design

Fuji offers a unique linear track design unlike any other articulated robot in the industry. This mechanical design contributes to decreased power consumption by 50%, and in some cases, by 200% while achieving up to 1600 cycles per hour.

The articulated arm movement is driven by the combination of a servo motor, timing belt, recirculating linear guide bearings, and hardened steel ball screws. By using a 5 to 1 (Z axis) or 6 to 1 (R axis) movement ratio, the robot can operate faster and more efficiently than standard industrial robots.

The robot pivots (theta axis) on a high density cross roller thrust bearing designed for years of trouble free operation even in a harsh environment.


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End Effectors

End Effector technology plays an intricate role in robotic palletizing. The End Effector purpose is to carry the product from the pick point to the placement point and release the product on the pallet. This operation must maintain total control of the product and maintain the integrity and shape of the product at the same time. The robot arm must move very fast while simultaneously handle the product gently. We take into account these point plus many more when designing our end effectors. We have depicted a small sample of photos below.

End effector photo End effector photo End effector photo End effector photo
Box end effector Box De-palletizer Bag end effector Book end effector
End effector photo End effector photo End effector photo End effector photo
Box end effector Bag De-palletizer Bag end effector Can end effector

 

 


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Options

  • Cold Environment Upgrade
  • Harsh Environment Upgrade
  • Memory Program Expansion
  • Auto Reject Function
  • Simultaneous Multi-Size Product Handling
  • Slip Sheet Placement
  • Empty Pallet Placement

 

 


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Layouts

There are many layout options that are available to match your exact specifications. Since we offer a high speed robot, we have the luxury to provide additional options while maintaining an aggressive capacity rate. Below are samples of the most common layouts.

Layout drawing
Layout drawing
II-1
II-2

Product flows below the robot body. This compact layout provides minimum space usage and works well in narrow spaces.

The product is palletized on two pallet locations. This design allows three pallets to be stacked on the floor on each side. This layout minimizes changeover time.

Layout drawing
Layout drawing
III-l
III-LW

For high-speed applications, we decrease the pallet removal time by using a pallet conveyor to automatically transfer pallets while maintaining nonstop production.

One pallet magazine delivers empty pallets automatically onto two individual stacking lines simultaneously.

 

 

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info@fujirobotics.com

(425) 522-0722

 

FUJI ROBOTICS
15032 NE 95th Street

Redmond, WA 98052-2507 USA

Toll Free (866) 604-7331



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